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Disconnect the throttle cable from the bracket that holds it to the intake manifold by pressing on the tabs and wiggling it out. Once the cable is installed, check to lock the steering lock and check the operation of the cable. If your throttle cable is not adjusted properly, then the throttle response in your vehicle will be negatively affected. Symptoms of a Bad or Failing Throttle Control Cable. Manage the throttle smoothly without tying or sticking the cables. It also works well when a strand or cable is too flexible and additional stiffness is needed to actuate an item. Domino Racing XM2 Throttle Cable System. Typically, the throttle cable is disconnected from the accelerator pedal by lifting up on the pedal and sliding the cable through the slotted hole. Started by KokopelliAZ, 2 days ago. So much so that Domino is the OEM (stock) throttle system on more European motorcycles than any other brand! There are a lot of different throttle set ups, the most common of which is to have two cables with one adjuster. Don't I clue them in the pictures also if they don't come with the order. To fix the throttle cable, you'll need to readjust the cable so that there is proper tension on the cable. Start by loosening the throttle cable adjusters on the throttle housing and slackening the cables. Push Pull Cable Assemblies at Motion Control Technologies.
Only install cables when all motors, engines, and power sources are turned OFF. The throttle cable connects your mind and body to the heart of your machine, which makes it an incredibly important link. Each clamp is sold separately and is easy to install. If your business needs custom push pull wire rope, Motion Control Technologies supplies the assembly to fit your needs. Unscrew the lock nut at the throttle grip housing from the pull cable. Then gently tighten the guide lock nut. There are so many elements to your motorcycle, and sometimes it can get confusing to know what does what. Not all cables need to be lubricated, and some are up to you. However, the push cable cannot go on the carb side if it is already in-place up at the throttle end. How to install push pull throttle cable tv. I'm just replacing them because I like new cables, so it can be a winter job.
When you turn the throttle, it connects to the pull cable and pulls open the butterfly valve. I just had my pull cable break today pulling out of a rest area on I-80 on the Ohio and Pa border. The in-line adjustors up at the throttle are for fine tuning the free play, whereas the adjustors at the other end are for bigger changes. These screws hold the housing top and bottom halves together.
As the throttle ends were already in place up top, I did easily manage to get the pull cable slid into place on the carb end. Yup!, That is the trip I had in mind!! What's the difference between push and pull throttle cables? Joined: Fri Sep 04, 2009 8:28 pm. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. A new throttle cable needs to be replaced and installed. How to install push pull throttle cables on car. Throttle cables can be found easily, including on Amazon. 6) Do NOT attempt to lubricate the cable. Keep turning it until the lock is engaged. Adjust the decel cable too tight (too little slack) and the throttle will feel "draggy".
Tell me more | Cookie Preferences. The second picture shows where the new pull cable is being this is the lock nut that is absolutely impossible to get a wrench on. Slightly twist the throttle tube to check that the valve is properly emptied and closed. Make any minor adjustments at the twist grip as required, and tighten the lock nut. Now I am just waiting for fresh oil filters to arrive and I can fill her up with oil and antifreeze and see how the new timing belts and all the tweeks came out. How To Select the Correct Cable for Your Internal Throttle. Finally, route the exposed cable(s) through the channels in the throttle tube/sleeve. This tight weave combined with Domino Racing's proprietary outer sheath material provides a feel more "smooth" than stock! Genuine Mikuni Push-Pull Throttle.
From the right side of the bike, route the cable correctly around the bell crank. The pull and push cables are connected to a bracket at the rear of the carburetor assembly. Height: 1 5/16 inches. Push pull throttle lever. Routing while being extremely efficient on shorter runs. As a result I ordered all custom cables and they were about $, the cables are perfect for my particular setup. Location: Strongsville, OH. We appreciate the time and effort it must have taken to put this step-by-step DIY summary together. Motorcycle: 1975 honda goldwing. The barrels of cables need to slide into the valve catches.
1981 Honda CM400C (Sold). Screw the lock nuts in place to hold them. Height (bottom to center of mounting):. Started by LuisB1000rr, 2 weeks ago. Because the push cable is "just an additional safety feature, " some riders have suggested going without.
When you see the product – when you feel the product – when you use the product – you will understand and appreciate that behind every throttle stands the proud Italian craftsmen of Domino/Tommaselli SPA. How does that work, what are the pro's and con's? The cable must have some slack in it throughout the range of handlebar motion. When you replace your cable, it's a good idea to replace both the pull and push throttle cables, even if the push cable hasn't really been used in the same way as the pull cable. The term "push" cable is misleading because it also pulls. 5) Dirt, contaminants, temperature, moister, and cycles of use, ALL effect cable life. There are five types of motion transmission — belt and pully, gear trains, chain and sprockets, friction gears, and worm and screw gears. If a rock or something gets caught in the carb housing (if somehow the cover fell off) the spring won't close the carb slide. The MAXIMUM conical movement around this centerline should NOT exceed 16°. The Professional Motorcycle Repair Program; Professional Career Development Institute; 1995. Push vs. pull throttle cable; What is the difference. Step 1: Locate the throttle cable. I changed my handlebars the other week and had to swap the throttle lever and switchgear over, so had to swap the two throttle cables. Tighten the guide lock nuts once the cables are adjusted. Learn More with Venhill.
My 93 900SL has one Domino part from stock - the choke control on the left handlebar. Please verify the original routing note before you remove the stock cable. An engine that is difficult to control or has an erratic idle may indicate that there is not enough throttle cable slack. Control assemblies: The right control assembly has the capability to automate and integrate your diverse group of OEM gear. Some sources recommend as low as 2mm, while others go up to 10mm. Load Capacities and length of travel. When should I replace throttle cable? Push - Pull Standard Industrial Control Cable Assembly, Mechanical Control Cable Assembly.
The Bristow® Type control is an economical construction for applications which do not require tight bend radii, and are temperature rated for use from a low of -65°F to a peak of +230°F. TM = Flat Slide Carburetor. Many modern vehicles use an electronically controlled throttle system, affectionately referred to as "drive-by-wire. " Length and diameter: How much travel is required to power the device? If your pull throttle cable snaps, you can replace it with the push cable for a temporary fix.
Location: Cleveland, Ohio.