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The schematic (right) shows steps for inner skin removal. Transom Replacement With a Plywood Core : 9 Steps (with Pictures. Therefore, any significant cutouts or extensive roughness in the transom can significantly increase hull drag. I normally use temporary drywall screws driven through oversized washers or a small plywood block to spread the holding power of the screw over a larger area. The diagram shows some typical cores, and a couple of photographs of a power boat deck showing the wood core.
You can see in the top picture what the typical cross section of a fiberglass transom looks like. All new wood going into the boat was treated with CPES™ after being cut and trimmed. Simply cut away the inner face of the transom, save the glass piece if possible, and tear away the bad wood. Fiberglass is also very expensive, so you want it to last as long as possible. The slits need not be all the way across and can be staggered. It adds significant protection to the core. New bolt pilot holes are drilled and new lag bolts installed. There are many reasons to reinforce a fiberglass boat transom. How to reinforce a fiberglass boat transom plate. Depending on the boat, you'll need to cut all these parts. When you've removed as much of the wood as you can, sand the surfaces of the exposed fiberglass skin to expose fresh fiberglass laminate. At the same time, the fiberglass skin and core where the mounting takes place bear this weight.
Many of you will elect to repair the core without removing the deck skin. How to Reinforce a Fiberglass Transom for Outboard Engine Br. It is essential that the face of any wood not replaced be thoroughly soaked with CPES™. Rough up the edges of the outer fiberglass skin you removed from the transom with the palm sander. Wet out all bonding surfaces, both new and old with Layup & Laminating Epoxy Resin™ thickened with talcum powder or colloidal silica to the consistency of mayonnaise, and put new core in place. Due to its highly fluid consistency, the CPES™ is going to reach wood that a thick epoxy resin cannot.
Even if the core damage is isolated to some portion of the transom, you may want to consider replacing all of the plywood core rather than repairing it. Recheck the fit of the final pieces and be sure to sand cured epoxy coated surfaces prior to laminating additional plywood layers. These would include motor mount holes and drain holes. How to reinforce a fiberglass boat transom window. Two-part epoxy (resin and hardener). However, if you want to change something about the core, it will be necessary to alter its thickness. Chisel the damaged core from the inner skin or use a utility knife (for balsa or foam), or a saw (for plywood). Once you have determined that there is damage, there are a couple approaches you can use to repair the transom. It can be done in stages if necessary.
It is a slow, insidious process until a lot of wood is destroyed and the transom starts to flex and sag. From this point on you can apply a thick resin coat or go directly to a filler, such as our Fill-It™ Epoxy Filler. If the moisture gets in then the ply delaminates and rots. This staggering of the butt joints in the plywood layers helps to maintain core strength as though it was a continuous solid piece of plywood. Removing stringers and/or a transom with out properly supporting the hull can result in a deformed or "oil canned" hull. Joints can also be made on a diagonal to stagger them even more. No epoxy effectively adheres to wet wood, and CPES™ certainly will not displace liquid water. Make certain that the joints between each layer are staggered by at least eight times the plywood layer thickness. The wood must be dry and the top must be open. Sounds obvious, but many try to avoid it. How to reinforce a fiberglass boat transom and bow. You can also test drill through the deck to take a look. The effects of the motor's weight are magnified when the boat is accelerated under normal operating conditions, and when the boat is bouncing along on a trailer.
Moisture can also penetrate the transom skin at hardware fasteners, around drain holes and I/O cutouts. The illustration above shows the layout and you can see how the pattern progresses. When completely discarding the old plywood core, you need a reciprocating saw, hammer, chisel, grinder, and flat pry bar. Butt blocks epoxied to the underside of the parts were used to make a lip for gluing the two edges of fiberglass. Which method is best depends a lot on the design of the boat. This is why you should study this step-by-step guide carefully. Filling in the bottom and sides of the hull and new core gaps. How to Reinforce a Fiberglass Boat Transom | Powerful 10 Ways (2023. How many layers of fiberglass for the boat transom? For awkward areas, the CPES™ can be sprayed on or injected into the wood, allowing the wood to absorb as much of the liquid as it can. Label the pieces and dry fit them in the transom to eliminate potential problems during actual assembly. The proper technique varies depending on the boat. Support planks and sections should be torn away and replaced if at all possible. Other mounting configurations are shown below. It hasn't the adhesion and it hasn't the strength or flexibility.
Occasionally decks and cabin sides will delaminate from the core. After taking this action, the drill's tip will show you a sign of decay if there's any. Fill the gaps in the hull's bottom and sides as well as the ones on the new core. It is possible to leave the top of the plywood un-glassed, as the CPES™ and Layup & Laminating Resin™ will now pretty much waterproof and substantially protected from any future rot problems, but only it the top glass is not required for structural stiffness. Be sure to fill any voids in the plywood edges with thickened epoxy after the panels are cut into shape. The epoxy putty is made from the very same epoxy and the wood flour glue, but to make the filling and fillet putty you will want to add a little silica to make the putty easier to spread. If you have questions about what will work and what won't work then contact us via e-mail.
A few blisters are repairable by the owner, but it will take a little time. By Tom Pawlak — GBI Technical Advisor. You have to apply it to the entire surface of the plywood. Heat applied to the outer skin may help. Be careful not to drill through inner skin. Epoxy is applied evenly over the bottom and sides of the hull.