Flanges with hammer union outlets. There is no weak point that can be taken advantage of for the cutting process. Material movement, including warpage or dishing, demands machining in multiple operations. Our machines, built to exacting specifications, produce parts with unflinching accuracy to reduce vibration and other variables to minimize milling, turning, and drilling variations. Below are some of the benefits of precision machining for oil and gas industries. We are an AS9001AD and ISO 9001:2015 certified company and have been guaranteeing quality service to our customers for over 6 decades. Oil and Gas Industry. Parts We Produce for the Oil & Gas Industry. The nonrenewable energy industry is dominated by oil and gas, which requires components like forgings and castings. Major oil and gas companies have trusted MMC to supply subcontract components that meet their highest standards for pressure, performance and safety. Whether you're looking for a control valve or switching valve, our team of expert machinists can make something to your exact specifications. You need to streamline and automate whatever manual processes you can.
Our solutions for the oil and gas industry include vertical 3- and 5-axis machining centers, 3- and 5-axis horizontals, EDMs, turning centers, and cycle-controlled lathes. We have advanced technological solutions for machining high value-added components that integrate specific tools and heads for the oil and gas sector, and provide maximum efficiency for machining multiple operations of large parts. During peak demand periods, things get more cumbersome. Our in-house engineering analysis, precision inspection and quality control services ensure the dependability of our products.
Optimize a robust, rigid steady rest to support longer nickel superalloy shafts. As expected, those periods were notable for dimensional errors when machine parts were made. Machining Applications for Power & Energy. Next generation digital CMM measuring combines with an integrated ERP and CRM system to create a seamless process of manufacturing excellence. 5 metres in length, and our CNC lathes with both driven tooling and sub-spindle options enable us to provide a turning capacity of up to 3. Our oil and gas industry customers rely on us for various types of CNC machining equipment. Weld overlay materials include 300, 400 and duplex stainless steels, high-nickel alloys such as 625, 725, 825, Hastalloy and some cobalt-based materials.
Offshore drilling is a mechanical process of drilling below the seabed. And you must ensure that each component is composed of the highest-quality materials possible. Frequent tool changing reduces productivity. Nickel superalloys strength qualities are more uniform with shear, tension, and compression forces resisted. DeMarco's machining services focus on the production of pipe, such as drill pipe, for the oil and gas industry.
Download all the information you need with our Oil & Gas industry flyer today. The implication is that fabricated parts must exude greater tolerance for these factors as well as high reliability. ASIME specializes in making high tolerance precision tools and machining parts for the oil & gas industry. Some specialized parts used in oil recovery include connectors, sealastic nipples, various nuts types, washers, adapters, and stiffeners, to mention a few. Electric Submersible Pumps. Given the nature of the oil and gas industry, it's important for companies to not only ensure operators are well-informed about OSHA's safety guidelines, but also that their existing machines have safety features to complement human knowledge. Component longevity and durability are extended with thermal coatings applied with HVOF, diode laser, and flame spraying technologies. Hence, they require high-quality parts. These best-in-class vertical milling machines for oil and gas parts manufacturing handle hard-to-machine materials and perform heavy-duty cutting. The slightest variation in shape or size could cause performance issues, which, in turn, could lead to unsafe situations.
Hunter Beebe with Stabil Drill talks about the improvement in productivity delivered by Weiler's cycle controlled lathes. About DeMarco Machine. We machine parts for mud motors, PDC drillbits, RSS steering heads, frac stacks, and small drillstring components to your precise specifications—with sizes as small as 1 inch. Precision Machining for Oil & Gas. Moreover, we also have the capability to scale up or down as per the needs of our clients, thus providing them with an agile supply chain. Challenges Machining Nickel Superalloys.
Thankfully, several machine shops Houston offers are top-notch and capable of oil machining. Automation engineering includes tool changing that makes it possible to machine exotic alloy materials such as Inconel® 718, Inconel® 800, Duplex 2205, Hastelloy C-276, Titanium, Bronze, Stainless steel, and more. Reliable operations in extreme conditions. Bottom-line Results for Bottom Hole Assembly Products. Optimize cutting speeds to the maximum surface feet per minute (SFPM).
The pipe's inner diameter (ID) is then increased as desired through use of a boring tool, and similar is done through turning processes to achieve the desired outer diameter (OD). CNC Machining for the Energy Industry: What You Need to Know. Nevertheless, old tools were used to make machine parts, and that allowed some degree of errors. Oil & Gas CNC Machining Capabilities: Extreme Corrosion Resistance. Stainless Steels including all 300 and 400 series as well as 17-4 PH, 13-5, Inconels and Hastalloy. Precision CNC turned parts at the most competitive pricing, fast lead times, and without requirements for minimum order quantity.
All these capabilities allow us to adjust our production engineering cycles as per the needs of our clients. Honing is then used to finish the surfaces of the pipe. They also assemble and wire their own panels for the machines they use in their shop. Precision machine services include activities such as cutting, turning, milling, and electrical discharge machining.
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