An internal snap-ring that is supposed to hold the thing together broke and it sprung apart. Rotate alternator around so wire connection on back side can be accessed. Therefore much tighter (but dont be a total gorilla). How to remove pulley from alternator term df. You will also notice a rubber belt attached to the pulley and alternator. Once you get one, you need to modify it by grinding away the hex part of the shaft so it fits inside the multi splined tool like this: I just used a bench grinder.
You missed the part where I said about removing the alternator.... Is that the only way to get it off??? I had the luxury of having a spare alternator on my bench to measure. How to change a alternator pulley. Needed to remove the pulley, do not overheat. 8) Using 8 mm hex bit on a breaker bar, loosen A/C belt tensioner and remove AC belt. I can get a torx bit into the end of the shaft, but then I can't get a wrench on the 24mm nut.
Step 7 - Replace the Negative Battery Cable. This ensures that the pulley halves are tight against one another, though they may have shims between them (this is ok). Because the alternator in your vehicle is part of your car's electrical system, you should remove the negative battery cable from the terminal post on a car battery. Dave wrote - I ordered another pulley..., so I have THREE now! Could heat it up, I'll need to get a torch then. Removing the second half of the pulley with the woodruff key slot facing up, will help keep the woodruff key in place. How to remove belt pulley from alternator. The tools necessary to install an alternator pulley sometimes take up more space than those required to remove one. Here is a good used alternator that was in my wife's car. Tighten the nut with an impact wrench until nut is tight (about 70 ft-lbs). It depends on the keyway question. You should use a rag or better a heavy glove. Locate the bolts or nut that hold the pulley in place and attach it to the alternator. But I needed to get the alternator out, so .
Some places mention using an impact wrench (which I also have) but I don't see how that would help. Mark the belt for orientation so you can reinstall in the same direction. The nut is on tight and if you try to undo it with a regular wrench the pulley turns instead. I tried using a pin spanner wrench in the holes with a breaker bar on the nut. The alternator pulley removal process in this case typically involves placing the specialized puller on the alternator and then turning it until the pulley comes off. Anybody mastered a quick way to change out the alternator pulley while it is still in the car without air tools? More if you need to remove the side skirt as mine was allready off. It comes undone but may need a bit of grunt. Your hand pretty good if the fan is allowed to spin while removing the pulley.
Step 3: Removing the Pulley. Typical Automotive pulleys are designed. If you have the right sized spanner then about 3 white knuckles tight (yes a really precise engineering measurement). I usually loosen all the bolts and nuts while the belt is on so that they won't move.
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