You may need to have your assistant gently wiggle the door if the pin is binding on the hinge. My project was a success in that I was able to remove the door so that I could get a chair in the room that would otherwise not have fit. Spray your door hinges with a little PB blaster before you begin the work. Optionally you could use a regular floor jack with a towel or piece of wood on it, you could fabricate a wooden stand to hold the door, etc. With the new bushings in place, the hinge was reassembled in the correct orientation, and then the new pin was installed. Open the door and wiggle it up and down while closely observing the hinges and pins. Torx T50 bit & ratchet (3/8" in my case). Knock the pins upward and out of the hinge using the hammer and drift. Once all of the pieces are removed, it's time to take the door down. Parts Needed: - New door hinge pins. Bushings in a hinge may be serviceable. Your appliance may differ depending on the manufacturer and model. I also found that cutting one of the old pins to 1" from the "head" end will make a perfect tool for knocking out the old bushings.
One of the most common issues with the 1989 through 1997 Ford Thunderbird and Mercury Cougar cars is the doors sag over time. One will go up and one will go down. Such a nice improvement! ↑ - ↑ - ↑ About This Article. You want to support the door, not lift it. Once the pin moves about a half inch, it should be removable by hand. Make sure you wear eye protection as you push the compressed spring into refully cut two of the zip-ties. Use the hammer and a long punch to drive the old hinge pins out. I could of saved 2 hours doing it that way. This is done by knocking it out or breaking it with the punch. Be sure to watch and make sure there is no binding, make sure the door doesn't hit the fender. Door Hinge Pin and Bushing Replacement. I know from the receipts given to me by the original owner of my Thunderbird that the drivers' door hinge pins, bushings, and striker were replaced back in 2004 by the Ford dealer body shop, at a cost of $147. Now it is time to tighten the bolts holding it to the door.
Use a hammer to gently tap at first, then hammer more firmly at the end to fully engage the pins in the new bushings. Without the support of hinges the door will require a lot of control to take down properly. IMO, breaking the tabs is alot easier than trying to completely remove the retainers. Door hinge bushings keep breaking up for a. My factory ones were rivited at bottom of the pins so i had to grind that off b4 they could be knocked up and out.
The top bushing goes in from the top, the bottom goes in from the bottom. I may try that on the next one. You should go ahead and do one with showing how to remove the wiring without cutting, definitely. You will be removing the door side of the hinge and when you put it back you want to put it back in the exact same spot that it was in before.
Keep an eye on any wiring harnesses for the door. Spray penetrating oil on the top and bottom of the pin, at the bushings, to make it easier to hammer the pin out. This is a pretty common problem on a big two-door like a second- or third-generation Camaro, where the doors might weigh 80 pounds each. Be very careful when removing the door. Using our NAPA punch set, we selected a drift pin that fit the hinge pin and drove it up with a a few blows with a hammer. I did mine a few years ago with new pins/bushings and a new set of strikers. Where do I find the WA Paint Code? Chevrolet Avalanche. For stability, take the bottom hinges out first, then the top. Door hinge bushings keep breaking meaning. A couple of small picks are very handy to remove the retaining clip on the hinge pin. Its another Jeep- 98 TJ.
Do these pin and bushing replacements ever completely solve the sagging door problem by themselves? Remember that one bushing will face up while the other faces down. How To Keep Your Door From Sagging. It should slide down and seat all the way. If your hinge pins have a lock nut or a clip then your hinges have been repaired. We offer oversized bushings which will allow you to correct slop that a knurled style pin does to your welded on hinges. There's some one on zr2usa that's planning on making these with stainless pins and brass bushings. This is a knurled style pin.
Where did you get your bushings and pins from? Obviously this had opened up the hole end where the knurling is located, however the opposite frame hole was wallered out and showed the worst movement. With that said, the hinge pins and bushings are the same between the hinges. Hinge pins will be here in a few days and we'll see how they fit. Place your new retainer clips over the bushings and use your small socket or a small hollow piece of tube to hammer the retainer rings in place, ensuring they are fully seated to keep the pins from coming out. "-Mechanic from Mad Max-. Also some people will call it a door side sleeve.
This article was co-authored by Gino Colucci. Crackerjacks Handyman Services carries liability insurance and all technicians go through a background check. Hoping I can just unbolt the door, replace the bushings and pins, then bolt the door back on and have good enough/ great alignment. Home Improvement Specialist. I know having a door that opens/closes like new really makes me feel like the car is better. Place them at the bottom of the arch for proper support. Step 4 - Door striker bolt replacement / alignment (optional).
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