Buy your small number of components and get them put on a reel for manufacture by the supplier (eg. After the fact, I also stumbled upon another, even smaller design, also on Thingiverse. The tape and reel process, while straightforward, must meet several requirements to appropriately protect electronic components from damage. For manual assembly we accept components in reel, tray or even cut tapes.
Both are generated from the same OpenSCAD file. Other Common Packages. Is this just a pricing oversight or is there any reason you'd ever want to buy that? Takeaways: - Both tape and reel and cut tape packaging serve their own purpose. ArrowPerks Gold = FREE. A0, B0 and K0 will all be dependent of the specs of the component. New and innovative technology that increases cost-effectiveness and shortens manufacturing times at every level is readily apparent. Which of the two is superior for packing will be covered in this article. Tray for the mini-reel. The reel also allows the operator to avoid interference.
In this post, we will discuss which one of the two is better suited for solder packing. Tape and reel vs. cut tape: Which should I choose? Components are purchased in bulk for two reasons. With Custom Tape & Reel, will take any component packaged in a reel, adjust it to the quantity you need, attach a leader and trail tape, and re-spool.
The graph below gives the full-reel quantities for mini-reels with the standard design parameters, as in the downloads. While a tape and reel is a long, continuous piece of media that is wound up in a reel and can be divided into a few or many cut tapes, What are tape and reel used for? I can't recall where, but I once bought them where the crimp side ends were connected to a metal tape and they were easy to break off with a few bends. Contacting Molex is a good idea. Cut tape packaging is ideal for small builds and board repairs. Although their application depends on the type of board being put together, a reel is usually preferred for most pieces. Taped packaging is very common in the electronics industry.
Sprocket pins detail. Dimension P1 represents pitch, or spacing between the parts. This changed as SMD parts became more and more common. Cut Tape and Tape and Reel are the two major component distributors when it comes to packaging solder products. The ultimate goal is to package small electronic components into the individual carrier tape pockets. A further thing to be aware of is that there is no guarantee that you will get a single piece of cut tape for each part when you buy your components as cut tape. How Does A PCB Assembler Handle Cut-Tape Components?
To use the custom tape & reel service, simply find the component you want that is available in a reel package, enter the quantity you want, and select Arrow Reel as your package type. The number of components lost in production is proportional to the number of pieces of cut tape for the part. Like the mini-reels, the design is in OpenSCAP, and all dimensions are configurable with the "customizer" of OpenSCAD. The carrier tape is looped around a common industry reel for loading onto component-placement machinery. For SOIC and TSOP packages customer will need 2-3 types of different tape in the devices depending on the width of chips to be programmed. It keeps components in the correct orientation, like the example of a voltage regulator in a SOT23-5 package: Image from International Rectifier IRU1205 datasheet. Tape and reel packaging is a long and continuous piece of tape that's wound up into a custom cut reel. But they also offer cut-tape in quantity 1... from both reels. Adjusted range is 12mm~40mm Tape Out device is automatically packed, which is optional for air tight type or hot seal type. Instead of the above graph, you can also use the Reel Quantity Calculator for the initial calculation for the full-reel quantity, of course. How does Digi-Key make Digi-Reels (or Mouser make Mouser-Reels, or whatever)? Heat or pressure-sensitive cover tape is used to seal the units. For quick board repairs and modest builds, cut tape packing works well. Suppose you have 20 pieces of cut tape for your job.
However, concessions in cost could ultimately lead to more expense when speed, yield, complexity, or quality are on the line. Packaging with tape and reels also works well to avoid jams. When getting your short run of PCB assembly for your design you may be tempted to just buy cut tape for your parts, since full reels have thousands of components on them and may cost more. It allows manufacturers to easily achieve high volume. In search view, it will look like this: On the product page, it will look like this: Here are the details of how Arrow Reel works: -. Trays demand less attrition, as larger components are far more expensive. Also, the applications that require a precise amount of solder are best accomplished with tape and reel. 28 extra if you want your cut tape cut from the small reel! I wanted a configurable design, both to support several tape widths (at least 8mm and 12mm tape), and to support various tape thicknesses (embossed carrier tape is usually thicker than paper carrier tape). Flexible Product Options. A "cut tape" transports components in small strips, while a "reel" is long, continuous, and rolled into a spool. The official Digi-Key definition of a Digi-Reel is as follows: A Digi-Reel® is a custom quantity reel of continuous cut-tape made from a manufacturer's reel. While mini-reels may not be commercially viable, there is still a use-case for them. The biggest benefit of reel-to-reel packaging is time.
Now that I mentioned storage: we also made a design for a tray for the mini-reels. Its capacity is therefore also much smaller: about 1/4th of what a 7" reel can hold. Single or multiple pieces of cut-tape of each part? Its purpose is to deliver electronic components into a pick-and-place machine. Near the edge, the markings are more closely spaced than near the hub, to compensate for the smaller diameter near the hub. The tape and reel process loads surface mount devices into pockets of carrier tape for sealing using heat or pressure. Figures will differ for different manufacturers, and some machines may be better or worse at handling cut tape, but as a rough estimate, assume that your job costs $10 more per cut tape and that you will fail to get a complete run unless you supply extra components. Since it is known that components provided as cut tape can be in multiple pieces of tape, assemblers will either have to assume the worst when they give you a quote, wait until they see the components before giving a quote, or just give an estimate before the job.
A cut-tape can meet the requirement of just ordering the exact quantity you need. TI often ships tube or tray devices inside a box or inside a tube or tray, depending on inventory availability. Additionally, operators are required by quality standards to notify quality control (QC) staff each time new components are added to a machine. Each packaging type has its benefits, though it can be difficult to determine which type of packaging is the most appropriate for a certain job. Tray or Tape Reel Programmer Packing Option. Our extensive list of products and Arrow's on-demand capability means there's no need to carry excess inventory of your own. While there are benefits to manual tape and reel packaging, there are also drawbacks: - Efficiency. Digikey shows a 10, 000 minimum quantity for tape and reel so I bought some with cut tape packaging to try.
On the flip side, components entering the machine on a reel avoid jamming. We will work with you to develop a solution, design a carrier tape, and get you into production. Let's Talk Cut Tape. However, cutting tape is absolutely necessary when the board only needs a small amount of a certain component.
To prevent further problems down the road, keep this in mind when acquiring your materials. If you also supply only the exact number of parts required for your boards, the assembler may need to spend extra time dealing with misfeeds, or possibly not do a complete run for you due to dropped components. There is one STL file with an open end (and one where the end is closed). If I buy them in bulk packaging they are 10 cents each in quantities of 100, which is a bit steep. However, cut tape can be helpful when only a small number of solder spheres is required for the board. We like to encourage the use of our stock of standard passives, and may even provide these for free for your job, as it saves us time and hassle. Even the winding procedure has a standard with the tape winding clockwise. Cut tape products are identified by Digi-Key part numbers ending in -1-ND or CT-ND. Cut tape is a length of tape cut from a reel. Most component distributors offer components in a variety of packaging to accommodate different pick-and-place loading preferences.
Cut tape vs. Digi reel. When starting my design, I was aware of a similar mini-reel design on Thingiverse. For a rough estimate, you do not need calipers or a calculator. But one requires an equally capable component distribution mechanism to use this remarkable performance. Our service stands out most with custom-size components. The elements of a factory reel include a leader, the strip of components, a trailer, the clear tape that adheres to the plastic carrier and the plastic reel itself. Each packaging type has its advantages, but it can be difficult to determine which package is best for a particular job.
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