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The carbon steel balls with electroless nickel plating (ENP) were completely degraded from the heavy brine environment, while the Inconel overlay valves showed zero signs of pitting or corrosion. Focusing the full impact of oil and gas line media into the upstream valve permits the downstream valve to provide tight, bubble-tight shutoff and isolation that outperforms single valve systems. When the pipeline is under pressure, the trunnion ball valve is closed. Warren Valve offers a 2"–48" forged steel trunnion mounted ball valves to meet the industry's strictest specifications.
Our products include ANSI Classes 150 – 2500 in carbon steel bodies with electroless nickel plating or stainless steel trim, as well as full stainless steel body and trim. This makes trunnion design ball valves suitable for larger-bore and higher-pressure operations. GWC produces a full line of API-6D Trunnion Mounted Ball valves in both two/three Piece Forged. BS 5351 Steel Ball Valves for the Petroleum, Petrochemical, and Allied Industries. Tandem (Double Ball) Valves. Unfortunately the ball valve will need high pressure to create an effective seal, which would render them ineffective in low pressure systems. In low or no-pressure situations the spring-loaded seats will create a seal, while also working for high pressure applications. Therefore, for higher pressure applications a trunnion ball valve will provide better sealing and require less torque to turn. ISO 9001-2000 Quality Systems for Design/Development, Production, Installation, Servicing. 10 Face to Face and End to End Dimensions of Ferrous Valves. Size range: two to 12 inches. Trunnion-mounted ball design feature a "trunnion" anchoring at the top and bottom of the ball. NACE/fire-safe design. Trim: electroless nickel plating (316 stainless steel).
A trunnion ball valve is designed by API608 or API 6D and complies with several other industry standards. 607 Fire test for Soft Seated Quarter Turn Valves. Due to this design change, the ball is held firmly in place. Welding in accordance with ASME standard BPV Section 9. When the ball is rotated 90-degree, the bore becomes perpendicular to the flow path, meaning the valve is closed, and fluid cannot pass. Our commitment to quality is second-to-none and exceeds industry standards so that our customers receive only the best products like trunnion mounted ball valves available.
Each detail is designed to minimize maintenance even under extreme operating conditions, significantly reducing operational cost over the total valve life. Trunnion ball valves are quarter-turn valves used to stop or start the flow of a media in a pipe. A trunnion mounted ball valve provides lower operational costs due to the fact that any additional pressure on the valve is absorbed by the trunnion and the stem. Special applications: metal-seated, alloy overlays, high/low temperatures, cryogenic services. The most common type of ball valve has a "free floating" design, so the trunnion type is a design change. Firesafe to API-607/6FA. Features:Three-Piece Trunnion (Metal-Seated) Ball Valve. For high pressure applications, a trunnion ball valve is the ideal ball valve design type. Figure 1: Free floating ball valve (left) and a trunnion mounted ball valve (right). Available in seat pocket, seal areas and all wetted parts.
Body material: carbon steel (American Society for Testing and Materials A216 WCB/ WCC). The advanced, integrated design offers numerous advantages over traditional single-isolation block valves. Tight shutoff is essential during oil and gas applications, and the superior anchoring of Forum's PBV® trunnion-mounted ball valves make them especially well-suited for large, high-pressure valve applications. 1 times the originally designed pressure. It is necessary to vent/bleed the pressure when the pressure in the ball becomes high enough. Mill test reports are always available. Double block and bleed (DBB) is the process of shutting a pipe section on both sides of the valve rather than just one. It usually consists of two trunnion ball valves that act as block valves and a bleed valve (usually ball or needle valve) to a safe location, consistent with local environmental regulations. Trunnion mounted ball valves are effective in both low and high pressure situations. High direct mount with gear. For a trunnion ball valve with a bleed function, the pressure in the ball pushes the seat back as the spring behind the seat compresses, and there is vent/bleeding between the sealing surfaces. Bolted Body Construction. Features: Two-Piece Trunnion Ball Valves.
All TVC TMBV address all of the safety, quality, and design issues important for ensuring consistent field performance and environmental protection. ASME American Society of Mechanical Engineers. For example, these designs offer a standard feature of a secondary emergency sealant injection system that provides temporary seals to otherwise damaged areas. Trunnion mounted ball valves are fitted with spring loaded seats.
In the trunnion valve design, the ball is not floating as it is connected to the trunnion. In the floating ball valves the ball has some freedom of movement. For a DBB trunnion mounted ball valve, when the valve is in the closed position, and the fluid comes from upstream, it pushes the seat against the ball to release the sealing. API Standards: 6D & 6A. Pinion shaft extension with gear and miter box, upright orientation. A ball valve uses a rotating ball and a stem to provide on/off flow control. Pressure Class: ASME 150 – 2500 API 2000 – 15000.
The result is added protection for vulnerable areas and improved performance even within the most hostile environments. SP 45 Bypass and Drain Connection Standard. Therefore a trunnion ball valve can block both the upstream and downstream sides of the working area and then vent (bleed) any pressure that remains in the piping and valve. Sealant Injection upon request. American Petroleum Institute (API) 6D design. Standard lengths: 48-, 60-, 72-, 84- and 96-inch (custom high-head lengths available upon request). After extended hard use, field experts found no evidence of corrosion in the seat pockets or process-wetted area. Size Range: 2" – 64". Why Trunnion Ball Valve?
Advantages of a ball valve include Fast shut off, only a 90-degree turn required to close the valve. Below Ground Extension. To learn more about making the right selection of ball valve for your application, read our ball valve selection technical article! 34 Steel Valves—Flanged and Butt Welding Ends. Spring-Loaded Seats. One seat seals the fluid from upstream, and the other seat seals the fluid from downstream.
Double block and bleed and emergency sealant injection fittings are standard, along with NACE and fire-safe. Full and Reduced Bore. Below, you'll find further information on our trunnion ball valve materials, applications, and more. Trunnion Ball Valve - How They Work. Body material: carbon steel (dual-rated A105/LF2). 4 Liquid Petroleum Transportation Piping Systems. National Association of Corrosion Engineers (NACE)/fire-safe design. The fluid remains trapped within the ball, which creates a resultant pressure in the ball. Double Block and Bleed. A double block and bleed (DBB) is often used for stricter isolation of process fluid from other equipment. This is illustrated in Figure 1 and highlighted by a red box.
API 6D gives basic design, dimensions, and testing standards for the trunnion valve. The Ball Valve provides tight seal, even after long periods, utilizing soft sealing components. This is advantageous since it will maintain a proper seal on both sides and there is no added torque to the stem. 6D Specification for Pipeline Valves. Flanged ends, weld ends, flanged-X weld ends.
According to API 6D specifications, the venting/bleeding is required at a pressure of less than 1. TVC Trunnion-Mounted Ball Valves (TMBV) are engineered to the latest API, ISO, and ASME standards—manufactured using best-in-class materials and technologies.