I prefer to order parts online to save money, and because of that, it is important to order everything at the same time. Rear valve cover gasket. There is a hidden large bolt that holds the transmission to the upper oil pan, threading in from the transmission side: The rest are fairly easy to see, some inside the oil pan: The stud under the crank pulley must be removed.
REMOVE IGNITION COIL ASSEMBLY. I matched bearing dash numbers (bearing thickness) to the ones I removed. When I started swapping pistons, I found a couple of rod bearings that didn't look great. Install brand new oil seals. Cut through the applied sealer and remove the No. 1GR-FE) Anyone else's motor looking like this. Remove the O-ring from the oil control valve. Ground straps (circled) are removed. Remove the O-ring from the No. I will remove the exhaust manifolds on the right and left first and after draining the gas pressure pump, I will remove the gas line to prevent it from being damaged during the lift. Valve Cover Gasket Thickness (in): 0. This engine had only 116K miles. Recently in the shop was a 2007 Lexus ES350 with a a severe timing cover leak.
Here's a couple pictures of the stock intake ports from the valve side. Detach the connector wire from the bracket by depressing plastic release tabs on the bottom (red). Once the covers are off, inspect the VVT oil feed ports and camshaft lubrication port for stuck o-rings. The lower radiator hose at the thermostat housing is disconnected. This is for a full valve cover gasket set.
Part Number: Supersession(s): 11214-0P040. NOT PICTURED: the vacuum feed line from the back of the intake manifold to the brake booster is disconnected. I replaced all of the critical gaskets and seals inside the motor, plus the front and rear main seals and the water pump gasket. Here are the fasteners for the water pump: Beware, you're gonna have coolant barf out the front. The leaking water pump is shared with many other Toyota engines, so I don't view it as a 2GR-FSE exclusive issue. Diagnostic scanner may detect trouble error codes P0300 – P0310. Removing the drivetrain is done by setting the subframe on a table and removing 4 main bolts and their securing brackets (reusing a picture from above): With the subframe securely resting on a rolling table that can support the weight of the vehicle, the brackets are unbolted first, then the main four bolts that hold the subframe to the vehicle. They are moved to the side: The front axle nut is unstaked: And removed. The timing cover is secured with 23 bolts and 2 nuts. The goal is to get the harness clear of the engine, like this: There are a few connectors on the transmission side of the engine that are removed as well: The tensioner and idler pullies for the drive belt are removed, noting that the tensioner pulley is reverse thread: And the alternator, for which there are two fasteners that secure it to the timing cover and one hidden fastener to the block. Add Vehicle To Garage. 2gr-fe valve cover gasket replacement 5 0. With that done, I reinstalled all of the exhaust valves, and did one last cleaning step. It will be much easier than trying to remove the bracket. 2004-2007 Highlander.
Thoroughly clean off all old gasket sealer. The power steering reservoir will drain when this line is removed: The oxygen sensors are disconnected, located on top of the subframe near the front: The fasteners for the exhaust that need to be removed: Two fasteners at the front bank, two at the rear bank, two at the back of the pipe, and two that secure the exhaust to the upper oil pan all must be removed. Remove ignition coils from spark plug tubes without disconnecting them. The cotter pin is cut free on both outer tie rods and the tire rods nuts run off with an impact: With some strategic hammer hits the outer tie rod pops free of the knuckle. Obviously it's not the entire diameter that is raised by that amount due to the valve reliefs, but the squish areas are also a bit larger on the FXE pistons, which I expect makes up for it. 2GR-FE V6 Engine Swap. 2gr-fe valve cover gasket replacement a1. Pistons and rods installed. The hanger bracket that was above the exhaust and cover for the flex plate is removed: And removed: The lower oil pan removed by pulling all the 10mm fasteners.
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