For L-shaped sections, lay both pieces on a flat work surface or floor face down. Once you mark your measurement, use a guide to ensure you get a straight cut. This post contains affiliate links. Can You Cut Butcher Block With Router? This butcher block is 72"x44" and a real show stopper! If you only seal the top, the wood will absorb moisture in the air underneath differently and may cup or bow over time. Cut butcher block with circular saw. The blade needs to be half of the thickness of the butcher block. If they are flush, take the smallest width of counter and clamp upright in pocket hole jig.
Butcher block manufacturers create their counter tops to be 24 inches wide -- the standard width for all kitchen counters. And from a design perspective, wood countertops lend a natural warmth to a space and with proper care, can last a lifetime. There are a few different ways to cut butcher block. You can see the difference between the finished and unfinished sides of this maple wood countertop below. JUST MAKE SURE YOUR SCREW IS NOT LONGER THAN THE THICKNESS OF YOUR COUNTERTOP OR YOU WILL BE REALLY SAD!! Kitchen // How to cut an IKEA Butcher Block ». Use a brand new carbide saw blade. The best way to cut butcher block is to use a power saw. Drop faucet in holes to ensure fit is correct. They offer a few different wood species and sizes at an affordable price.
What is the best blade to make a smooth cut? Sanding prepares the wood for the sealer and makes it smoothes. Test-fit the 13-inch-long stop on the bottom of the cutting guide, using the framing square to ensure proper alignment. Adjust the rip fence of the table saw to desired measurement and rip. Circular saw designs vary greatly, so you need to adjust and check the positions of both the guide plate and the blade several times. Cut butcher block with circular san francisco. Finally, sand all surfaces with 400 grit sandpaper.
How Do You Fix a Sticking Circular Saw? Set the saw blade up higher, you only want to cut half way through the wood. This will also help eliminate tear out or a ragged cut. Countertop edges may be left straight or routed for a high-end, custom look and softened corners. What saw or blade to use. For a high gloss finish, check out the Famowood Glaze Coat kit. Cast-metal shoes with raised reinforcing ribs on the top surface, as seen here on a Porter-Cable 347, won't bend like flat aluminum shoes if the saw hits the ground. I started off with a few coats of butcher block conditioner. Table Saw (optional). Worm Drive: Skil HD77. "I'd never buy a saw I didn't have a chance to hold first, " he says. If it is not, you'll need a slim piece of scrap wood or a shim to make it level.
Otherwise, the surface will absorb stains and harbor mold. Repeat for each cut. Set the cutting depth on your saw so that it cuts all the way through the material in one pass. Pocket-hole jig (optional). Best saw to cut 2.5" butcher block. Make sure the cutoff doesn't fall since it could splinter the wood - a second person could hold the cutoff positioned well behind the saw. We will never cut directly on this wood (if you do, make sure to use a good-safe finish like the one I linked below! To illustrate the recommendations we've made in this article, we found some very helpful videos for you both on saw maintenance and on the proper use of your circular saw: Easy circular saw maintenance: Worst circular saw mistakes to avoid: Knowing your circular saw and using it as intended results in effective and efficient work on your projects. I slightly beveled the edges to eliminate sharp edges as well.
Countertop should be smooth to the touch once sanding is completed properly. Ripping Wider Lumber. You need the thickness for durability. Make a note of which side of each piece has the factory edge; these will be the key edges during assembly. How to cut butcher block. But when I accounted for the time it would take to plane the wood flat, cut it to size, glue up all the strips, then sand the finished panel, I decided to skip all that and buy one instead! The Right Blade for the Job.
Also glue the stop against the bottom of the base, clamping it in place. After second pass, remove straight edge and clamps. Here are some things to keep in mind when picking out the right butcher block for your home project. Kim Kardashian Doja Cat Iggy Azalea Anya Taylor-Joy Jamie Lee Curtis Natalie Portman Henry Cavill Millie Bobby Brown Tom Hiddleston Keanu Reeves. Sawing with the grain. Butcher block counter slab. Allow dust to settle before applying finish. What do you think would be the best type of saw to make these cuts?, I'll admit I'm a novice with this kind of stuff (but do have access to some decent tools) you think I should turn this job over to a pro. Either way, a top-of-the-line saw, if treated with care, should still be cutting well when you're ready to hand it down. For instance, keeping the blades of our power tools sharp helps us make clean cuts.
When cutting butcher block counters, use the sharpest saw blade in the toolbox. If yes to any of the other questions then I'd probably stick with the higher tooth count blade. Get in the habit of cleaning it of debris and dust after each use. 7-pound Makita 5740NB may be more appropriate than a full-size sidewinder.
The mineral oil and wax need time to condition and seal the wood. Clamps (at least 6 bar clamps and two 3' pipe clamps). An uneven cut is unforgiving when it comes to countertops. Hold it in place while you clamp it at both ends. Explore where and why one of these popular tile choices makes more sense than the otherFull Story. I don't think you need anything special to cut it if that's what you're asking. It's roughly 2'x6' and 2. In most cases, the factory edges of a sheet of plywood or MDF provide these straight edges, but in some cases, you may want to have the sheet recut on a table saw or panel saw to assure edges that are perfectly straight. Bring your straight edge to one side of your circular saw base plate.
Bring the saw up to full speed, lift the guard, and slowly push the body of the saw down to start the cut. Caulk the seam between the backsplash and the butcher block counter top with clear caulk. If you are looking for a blade that is specifically designed for cutting butcher block, the best option is a straight edge blade. When it comes to cutting butcher block, the right blade is essential. I need to trim it down to fit a new location to about 1. A dependable sidewinder — the more compact design, in which the motor sits alongside the blade — starts at around $100. And you'll want to repeat this step a few times until the finish doesn't soak in super quick. SKIL saws can do everything from cut trees to concrete. Sand the wood until it is smooth. A good circular saw well maintained can last you 20 years. Never clamp directly to counter, because it might dent the wood. Then after sanding the top and all 4 sides, I switched to 220-grit sandpaper to polish it off!
Use appropriately sized drill (Image 2) and/or Forstner bits (Image 3) to drill holes in marked location.