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The Lady And The Lion Manga - Johnson 15 Hp Outboard Won't Start

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The other wire (usually a black only) goes to ground ( BLUE arrows). Connecting the upper and lower shifting rods. Johnson 15 hp outboard won't start car. C) After firing, on the top of the upstroke, the piston moves down by the explosion of the fuel, and at a part way down the exhaust gasses pass out exhaust ports in the cylinder wall. These coils and condensers can get weak over time, may have spark, but a yellow instead of the hotter blue. 23) Timing Plate Loose on OMC 9. Or if you have a post 87 motor 9.

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And is accumulated unburned inside the exhaust housing. This will usually be easy to detect in that it will make a mess under the flywheel, namely fuel/oil mix spilling down around the block. Checked the spark plug jump, one was dead, so replaced that condenser, which cured that issue. Problems with Johnson 15hp. Otherwise, you could very well break the shift lever, especially the newer plastic levers, or bend some of the linkage if the older metal lever. If so you may have sizable amount of. We can only guess what the problem is from here. If you get it back together and the flywheel on, how easily does it rotate? To do this you need to use snap ring pliers, which can be a bear because of the limited area. Fails: All the above is of course what you should.

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However the final give away was the large amount of black fuel/oil coming out of the exhaust housing, first he assumed it had been running on one cylinder and it was just unburned fuel. Shown below in the upper photos are examples of the 9. Since it was wound on in forward, it can become tight, but in neutral. They HAVE TO BE CLEAN and close at rest. But upon trying to start it after the rebuild, only go it to pop a couple of times even using starting fluid. I could not even pull the prop shaft out of the housing with a puller (bent the puller). OR if both are exactly the same, which could mean a blown head gasket between both cylinders allowing a balance of pressure from one to the other. Johnson 15 hp outboard won't start windows. In, is that it is inactive, (2) All the way out it squirts a small. I ran into one motor, a 1974 that repeatedly sheared flywheel keys. Unit in the water for extended periods of time, (like on a sailboat).

Johnson 15 Hp Outboard Won't Start End

You might find a gem that looks bad, but only needs spark plugs, clean fuel, but looks ragged, but the odds are not good in a case like this. There should be a large arrow on the primer bulb, this points to the direction of the fuel flow to the motor. Those point ignitions systems worked alright when everything was right but did have issues with fire if things were off even a little bit... I am not a mechanic & my shade tree s leaves are falling off rapidly at age 81, and I therefore do not have access to a lot of info other than seat of my own pants. The consensus from many boat mechanics is that if you have compression in excess of 110# on this series of used motor, that you have an exceptional motor. If this leakage has been there for a while and blown a hole, it will then need a new head gasket. The pivot nut (#83) (shown in the pictures in the #7 section below) is really only a jam nut locking the bolt it is threaded onto from rotating in the arm itself when the handle is raised or lowered. This will require a carb tear down, as no amount of Power Tune or Sea Foam sprayed into the throat or breather tube will get down into the float bowel or air line passages to even begin to remove any debris that is inside. Johnson 15 hp outboard won't start end. This is discussed in more depth later in this article. This tapered end goes up or the one that the spark will jump to the aluminum plate from. And on that motor, the water intake is directly behind the prop, which needs to have the motor in forward gear to force water into the screen & up into the water pump.

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109 gear is pinned in a the lower cowling, rotates there against #52 gear. Housing and impeller has to slide over this upper section of the shaft. In this case with a slightly damaged diaphragm, the motor may still operate, but fuel can be sucked into the cylinder through the pulse connection hole on the block and cause the upper cylinder to flood. If it is only running. With this dry, reassemble and rotate the flywheel. What I have found on some of the older carburetors where the float valve needle being the older type, that does not the little tit on the bottom and a spring clip attached from it to the float arm to pull the needle down, this needle may be stuck in the valve body, stopping any fuel to get into the carb. On this 1987, manual start motor, note the shift lever in neutral & the black plastic Neutral Safety lever stopping the rotational movement of the metal timing plate arm at the center of the picture just below the center of the flywheel. Let it set for a couple of days. But I have found problems with this later mentioned type especially no since we have to deal with aftermarket products. The price of a new soft plug was only $3. 3) Push the pivot pin for the float out, being careful to not loose the float needle #28 that is inside the nut #26. some early needles to not have a small retainer return clip like the later ones do, which ensures the needle opens when the float drops. Second to check would be to whether fuel is coming to the motor.

Johnson 15 Hp Outboard Won't Start Car

The faster the flywheel turns to generate spark, the greater the spark is created to the spark plug, and hence the easier it is to start. Firing on both cylinders (if it has two). As mentioned before, when running, the primer bulb will NOT be hard as when you primed the motor. Another thing, you should consider is finding out a bit about the motor that you are staring at BEFORE you start unbolting things. The one most common problem with hard cold starting, if the motor is in reasonably good running condition, can probably be contributed to someone unfamiliar with motors, who just gets into the boat, pulls the starter rope and goes fishing. A compression test will not show is a secondary compression which on a 2 cycle motor the crankcase must alternate under pressure and vacuum. I once found one that had a small crack in the line UNDER the clamp, if you put the clamp back on exactly in the right place it would seal, but if it was slightly different location, then there was a vacuum leak on the suction side. Bypass cover removed showing pistons & rings thru holes, note top piston evidence of rust/corrosion ON piston||Bypass cover removed showing scored pistons & very likely cylinders also, indicating possible seized or broken rings|. Vacuum in the crankcase and therefore it's a good bet why you have a bad. If this spark is hard to see, you can make a simple spark jump tester as shown below on the left, out of a piece of 1" X 3" X 6" wood, (2) 1/4" x 3 bolts, double nuts, a piece of aluminum, wood screw, wire with an alligator clamp on one end. Before this it would have been totally impossible for fuel to get from the float bowl into the motor, that is why it would sputter when I squirted fuel into the choke area. Has a pin hole in the diaphragm, flooding fuel into a cylinder. This is one screw that can very well become seized because the early motors up until about 1986 had a screwdriver slotted screw with it and the tension spring buried into a recess in the midsection housing. And all that is needed is much Tender Loving Care to get it purring again.

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So a first check would be pull the oil drain plug, if there is water, or no oil, then it might be best to pull the lower unit as if you were changing the water pump impeller. Yamaha connectors look the same as OMC, but the fuel stud is larger, creating a air leak if used on the OMC. On a warm start there should be no need to use the choke as you may flood many motors and if this happens it will not start until you have let it set for 1/2 hour or so allowing this excess fuel to evaporate. Amount of fuel into the carburetor, or manifold to prime the motor. If you can not get it to idle by moving this needle either way, then remove it and look for wear or a bend on the needle's tapered end. Enough moisture inside to short things out. A warm piston expands some and makes a better seal on the skirt.

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Replaced it with another sandblasted and cleaned plug, but still only run on one cylinder. This cam plate setting should not normally have to be reset unless someone has tinkered with the motor, they unknowingly may have changed this setting. Here, scribe a reference line. All OMC (Johnson/Evinrude) motors using original factory wiring, will use either black or black with a yellow stripe for kill (ground wires). Some screws have thinner heads for this clearance. However it will not just slide on. If this is the case, you are probably not getting fuel into the carb (or enough in the right places). Are there any little kids around, if so check inside the fuel tank for rocks, sticks and mud. However sometimes the quality of copying is greatly diminished. All OMC (Johnson/Evinrude) motors using original factory wiring, will use either black or black with a yellow stripe for kill (ground wires), as on these motors usually the kill wire just grounds out the points or electronics, stopping the motor from running. Will unscrew as compared to the other seized ones.

I even changed to another new primer bulb. Now after 50 years, there seems to be many Do It Yourselfers who are new to outboards and do not understand this system, who put the motor in a small garbage can, but take the prop off so it will not cut the can. My method is to paint the coil ends (and center) and the flywheel magnet with lay-out die. But they have different size holes for the reeds, so if you use the smaller hole size, (manifold side) gasket on the rear of the reed plate, the gasket reed holes will be smaller & will be holding the reeds closed. It could also be a hairline crack in the 6 gal. This gives me at least the same or better motor lubrication, plus it gives me less smoke at a troll and the spark plugs last longer before fouling.

BUT, assemble them off the motor and be sure that you have both contacts making a full contact, not only a limited partial contact. It may be a bad connection like seen in the. This downward stroke creates pressure inside the crankcase, forcing new fuel up and thru the intake ports in the opposite side of the cylinder wall and the cycle starts over.

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