The rod 510 can rotate relative to the front rail 316, but the front rail 316 must move together with the rod 510 in a front-to-back 148 direction. Make sure the glue gets on all the pins and cutouts. Next I need a piece of hardwood to attach to the rod in the back. I was really happy with the way the first version of this jig turned out, so when it was time to rebuild it in a more accurate and efficient way, I decided to film the process too. 62 with the mortise and tenon finger assembly configured for use as a dado guide assembly. Make a Router Table Box Joint Jig (with pictures. If a craftsperson desires to form a joint at some other angle, the craftsperson may be forced to hand form the joint or purchase/construct a separate jig to accommodate the desired angle. You can lean towards the traditional way by using a hand saw and a chisel, or make a box joint on a table saw or a router table by using a table saw box joint jig or a router table box joint jig.
Make the fingers about 1/32″ longer than the width of the board so they protrude slightly when you assemble them. I'm also going to need a spacer to connect to the rod, so I cut one up on the lathe that I drilled all the way through with a 3/8" bit. And those were all the additional pieces. Woodsmith Adjustable Box Joint Jig Plans. Expert woodworkers may become frustrated with the set-up time required for the jig device. This embodiment may be useful in setting bit depth for a through dovetail, where thicker workpieces require a deeper cut while thinner workpieces require a shallower cut (the depth of cut matches the workpiece thickness). Now what's really awesome about this jig is the fact that you can create any sized box joints you want, you just have to adjust how you use it.
You position two of your box sides to the sliding fence. The upper half and the lower half each have the same finger shape 306. Additionally, a third finger 199 c may engage a third projection 203. 72 is an isometric view of a positioning guide for use with the dado guide assembly. FIELD OF THE INVENTION.
You'll need the following cuts. Suitable securing systems may include spring biased clamps, threaded clamps, cam or eccentric clamping system, and the like for securing a workpiece during routing operation. In writing, it seems like a lengthy process. The boards can then be fitted together as shown in FIG. Female threads 375 are formed along at least a portion of the bore 388. We may disable listings or cancel transactions that present a risk of violating this policy. Adjustable box joint jig pdf download. The clamp assembly permits efficient coarse and fine adjustment in order to permit rapid workpiece securing. Excess glue will be removed later. The mortise and tenon assembly attaches to the base 102 and has two parts: a base assembly 312 and a finger assembly 314. You should be able to slip the joint together by hand. I also placed two 3/4 inch screws next to the nut, to keep it in place. The first step is simply making a sled with a 90 degree fence that slides on your tables mitre tracks. An embodiment of the invention is shown in FIG.
One flat, the other perpendicular to the base making a back fence. Join my newsletter to receive the latest news, tutorials, and project plans sent directly to your inbox! You could have a 19mm finger, then 9ml, then 19mm again for example. Finally, once the glue dries, it's time for sanding and a mineral oil finish.
However, the second board must be offset an appropriate distance from the first board so that the alternating fingers and sockets will align correctly. The fingers are also variously configured with square corners 322 or rounded corners 324. In use, the guide would be positioned first in the upper left part and then in the lower right part. As illustrated in FIG. Wood Gear Clock Instructions. For example, a series of fixed bit stops corresponding to a ½″ (one-half inch) depth 107, a ⅜″ (three-eighths inch) depth 109, and a ¼″ (one-quarter inch) depth 111 may be included with a single template 105. Adjustable box joint jig pdf timetable. Product Recommendations. An exemplary clamp assembly may include a slideable mounting block positioned on a threaded rod extending outwardly from the base. 2 @ 5/16 " pronged tee nut. In the down position, the stop 543 engages the base 102, fixing the rear bracket 290 to the base 102 and allowing the positioning system 139 to function. Cut the bottom tray pieces on the table saw. In the up position, the stop 543 disengages from the base 102 allowing the mortise and tenon finger assembly 314, including the positioning system 139, to be removed from the base.
If the template is skewed with respect to the workpiece(s), pins/tails of differing lengths may result. I usually count out loud to keep track. 19 Box Joint Jig Plans: Finger Joints on the Table Saw and Router | The Tool Crib. This jig is really easy for anyone to use. When forming a mortise and tenon joint, the user first cuts the tenon, using a straight bit and a tenon template guide. 28-29 or 56-58 can be used in conjunction with the router to properly position the router bit between the guide rails 316, 318. Positioning guides 366 or clamps 368 are placed over these bolts 371, 373 and secured with corresponding nuts 369, 372.
In embodiments, suitable template mounting systems include opposing slotted brackets attached to a template and received by a threaded lock-down knob system. The rounded corners form round edged tenons and mortises while the square corners form square edged tenons. An embodiment includes separate thumbscrews or other adjustment mechanisms for each section. Nick Engler is a contributing editor for Popular Woodworking. Working with them will be easier and will ensure that you do not cut more material than you would like. 66-67, the user can adjust the distance 334 between the front rail 316 and back rail 318 by using an adjustment assembly 508. 12 is a partial view of a workpiece stop being generally implemented for single pass half-blind dovetail formation; FIG. The front portion forms a front face 353 to which workpieces are attached in either an up-and-down or a left-to-right orientation. Box joint jig plan. Proper fit and assembly often require a high level of skill or a large time commitment on behalf of a novice woodworker. The clamping system secures the workpieces in either or both of a vertical position against the front face 106 of the base or a horizontal position across the top face 108 of the base. Next we're going to take piece A, fit it in the center and screw it down, make sure to pre-drill ahead of time. Angular positioning of the workpiece fence system 155 may be accomplished by including at least one of an extension 171 or a portion of the main fence 161 having an arced slot 175. 58 is an isometric view of an embodiment of a quick-change template guide with recesses formed in a guide surface of the template guide together with a corresponding wrench; FIG.
The bit stop 103 includes a threaded portion 101 such as a threaded rod or bolt for threaded engagement with a threaded aperture in the base 102. In additional embodiments, a securing mechanism such as a deformable tab system, a friction lock or the like may be included on or adjacent the outlet flange 149 for securing a vacuum transfer hose to the chute. 11) extends outwardly from the front face of the base at substantially adjacent a second edge of the face. 1, 7, 8A, and 12, in a further aspect of the invention, a workpiece stop 168 is disclosed. A lock bar 154 is pivotally coupled to the mounting block.
Embodiments of the front face 353 have slots 370 that capture the heads of threaded bolts 371, 373. You will need Adobe Acrobat Reader to view these instructions. Prior jigs do not offer convenient workpiece positioning and securing. Each of these "fingers", as Tom calls them, presents more gluing surface, and therefore more holding power. Step 7: Using the Jig - 1/8 Inch. And, when the template is set in a second position (FIG. I use them as fence stops on my router table and drill press. Cabinet Door Dimensions. The engagement surface of the rail is smooth, and friction between the rail and the second wedge keep the finger from moving left-to-right 319.
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