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Cut-Tape, also known as cut tape, is a segment of a whole tape and reel that has been cut off. When it comes to tape and reel vs cut tape tape and reel packaging is superior to cut tape for most applications. Today, the electronics industry has made tremendous advancements in every aspect. That, in a nutshell, is my rationale for the mini-reel. But the cut tape is important when only a small quantity of a particular component is needed for the board. Turnaround is fast—rarely more than 2 or 3 days, and we offer same-day service at no extra charge. Although their application varies depending on the board being produced, a reel is typically a better and more popular choice. The taped products are then placed into a blue bag with an appropriate label.
The biggest benefit of reel-to-reel packaging is time. Many factory reels having thousands of components on each factory reel. For this example I will use Microchip Technology part ATTINY88-MUR. Projected to be worth $989. No additional service charge will be applied when ordered on. SparkFun did an excellent job breaking down the reel attributes of RC0603FR-07470RL. Arrow's Breaking Tape & Reel program makes it easy to get the number of parts you need precisely when you need them. Its purpose is to allow you to estimate the amount of components left on the reel —more on this in the next section. The suggested (and preset) dimensions of the mini-reel are: outer diameter = 100mm (nearly 4"), hub diameter = 50mm, spindle diameter = 13mm (the spindle is also called the "arbour"). There are many types of packaging tape for board creation, but two of the most common are tape and reel vs. cut tape packaging. The number of components lost in production is proportional to the number of pieces of cut tape for the part.
The tape and reel process, while straightforward, must meet several requirements to appropriately protect electronic components from damage. While the larger companies rely heavily on automated tape and reel packaging, it has its own set of pros and cons. At the turn of the century, when SMD components were not as ubiquitous as they are today, you could get parts in a quantity of 1000 on a mini-reel. But, when it comes to packaging solder products, tape and reel packing is only preferred. For more details, please refer PCB assembly capabilities. You may end up with several pieces, and each of these needs to be mounted separately. Enables usage of automated equipment. Now that I mentioned storage: we also made a design for a tray for the mini-reels. Our goal was to have a tray of 380mm long, to fit on the shelves in our storage. The reason for this is cut tapes delivers components in small cuts of tape, whereas "reel" is long and continuous.
On the flip side, components entering the machine on a reel avoid jamming. Just contact us for details. We like to encourage the use of our stock of standard passives, and may even provide these for free for your job, as it saves us time and hassle. For quick board repairs and modest builds, cut tape packing works well. The ready-to-print STL files have a length of 190mm and separated in two "compartments&rdquo. It is important to keep this in mind during the procurement phase. In these rare cases - and with enough time - manufacturers can send out batches of components for packaging of their choice. Please note: Please note: you already have a quotation in your basket related to another account. This depends on the thickness of the tape. That is to say, given parts in Cut-Tape form, what tools and additional materials are needed to add a leader to support spooling onto a tape feeder? Which of the two is superior for packing will be covered in this article. Surface mount assembly of printed circuit boards has revolutionized electronics asssembly, and NuWay has been involved from the beginning. Is that tape and reel packaging?
The machine can quickly populate the board by sealing them with heat- or pressure-sensitive cover tape. Most component distributors offer components in a variety of packaging to accommodate different pick-and-place loading preferences. You can choose from a wide range of solder ball diameters starting from 60 micron to 890 micron. I wanted a configurable design, both to support several tape widths (at least 8mm and 12mm tape), and to support various tape thicknesses (embossed carrier tape is usually thicker than paper carrier tape). That's why we've developed the Arrow Breaking Tape & Reel program that allows customers to buy the quantity they need—even if it's significantly less than the manufacturer's standard package quantity. Mini-reel for SMD components. You can choose different carrier options on based on the quantity of parts you are ordering, including full reel, custom reel, cut tape, and tube or tray. It's always best to find prepackaged components. To help identify how you will get your parts Digi-Key has added internal suffixes. Advances in tape and reel packaging are continually evolving to provide enhanced performance, cost-efficiency, and reliability. For automated assembly components can be supplied in reel, tray or cut tapes but the minimum length of the reel/cut tape has to be 10cm. A long, continuous piece of tape is wound onto a unique reel for tape and reel packaging. Users can put 10 trays into the device.
While a tape and reel is a long, continuous piece of media that is wound up in a reel and can be divided into a few or many cut tapes, What are tape and reel used for? Operator will replace the programmed tray from the SuperBot machine manually after the full tray is programmed. See a Pick and Place Machine in action and being loaded with taped products here: Components are protected during shipment, handling and storage. Reel also allows operators to avoid jamming. It allows manufacturers to easily achieve high volume. So the position on the scale is the percentage of the quantity of a full reel.
Cut to customer order quantity. And while this may work for the customer base who purchase in multiples of factory reels, that might not be an ideal option for small quantity buyers, engineers and students who only need smaller quantities. Following industry standards, a brass shim connects an 18-inch leader and trailer on both sides of the cut tape for direct feeding into automated assembly machines. The mini-reel is printed in two parts, which are then snapped together (no glue is needed). Cut tape is a length of tape cut from a reel. Digikey shows a 10, 000 minimum quantity for tape and reel so I bought some with cut tape packaging to try.
Each packaging type has its benefits, though it can be difficult to determine which type of packaging is the most appropriate for a certain job. ArrowPerks Gold = FREE. Tubes are used for more protection while the components are being shipped, though they generally carry fewer components. Our extensive list of products and Arrow's on-demand capability means there's no need to carry excess inventory of your own. Components are purchased in bulk for two reasons. We will work with you to develop a solution, design a carrier tape, and get you into production.
To supply electronic components to a pick-and-place device is its intended use. Lets take a brief look at two other options, in order to make the best packaging decision for your particular line. With Custom Tape & Reel, will take any component packaged in a reel, adjust it to the quantity you need, attach a leader and trail tape, and re-spool. But one requires an equally capable component distribution mechanism to use this remarkable performance. I recommend that the parts are printed on a smooth surface (so not a "textured" steel sheet). TE Connectivity 2-321045-1-CUT-TAPE. How does Digi-Key make Digi-Reels (or Mouser make Mouser-Reels, or whatever)? The tape's length is the primary distinction. The most accurate estimate is when using a Reel Quantity Calculator. Tape Reel Packing: Tape Out Device: Customer should modify and change settings for different IC sizes and only 1 qty of this accessory is needed. So for a small series, you would rather buy mini-reels instead of standard 7" reels (that hold 4000 or 5000 parts). Read more about Part Tracing. Common pitch sizes are 2mm, 4mm, 8mm, 12mm and so on.