It is a level 3 project. But, if it does not work, you must replace the reverse forward switch. Below are the easy steps for troubleshooting a reverse forward switch: - Find the ignition wire of your Golf Cart. Furthermore, many problems, like a loose connection or broken contacts, are also acute. All you need to do is connect the positive wire from the battery to the F/R switch terminal and then connect the negative wire from the battery to the other end of the terminal. It shows how to wire all the switches and lights on the car. Descriptions: Club Car Forward Reverse system, Club Car Forward Reverse Mechanism, Club Car Forward-Reverse. Step 3: Disconnect the Big Power Wires Carefully.
Encase the rocker switch inside the housing. There are a few things that could cause a golf cart to not move. Here, you need to attach the shift handle using a screwdriver. Club Car and Yamaha is a level 3 install. 36v Club Car Forward Reverse Switch Wiring Diagram. Next, loosen the screw with a wrench and take out the lever bar, which is to the right. How Does a Golf Cart Forward Reverse Switch Work?
If there was, it would be used to restart the golf cart motor if it stopped working. One way is to use the ignition key. Installer provides 16g wire for switch and a few crimp on connectors. Please see and understand the install rating system before deciding if this project is for you. DC182 HEAVY DUTY and SW202 SUPER DUTY. Replacement part DC182 is an upgrade over the old SW182. If out of stock see 36 and 48 volt SW202 kit below. How Serious Are Club Car Forward Reverse Switch Problems? Once you have dismantled the switch completely, take the new forward reverse switch, follow the steps backward, and connect all the cables to their correct points, and you are good to go! Step 3: Clean the Switch's Contacts. Position the rocker switch such that the terminals face the foremost part of the housing.
We will answer questions via email if needed. Mounting bracket for SW202 is a bolt in fit for Ezgo - 3/8ths cable ends required. All others include mounting bracket. To test a Club Car micro switch, you will need a multimeter. After that, the last step is to reconnect the connector from the switch with the battery. Once the cover is off, you can remove the old micro switch by unplugging it and pulling it out. You may also mark them for your convenience so that you do not make a mistake while attaching them to the new forward reverse switch. Choose CC, Ezgo, or Yamaha instructions for your cart below.
To wire a Club Car forward-reverse switch, first remove the cover from the switch. I changed the forward and reverse switch due to the old one failed. This kit seems like a super sweet addition to any TXT(series cart) and looks like it will hold up great will be put through the test this hunting season. The Club Car Forward Reverse Switch is the only thing on your cart that can cause a problem shifting from forward to reverse. Our goal is to offer you upgrade options while letting you decide what you can handle comfortably. Fix the battery cables and tighten them. However, one of the most prominent ones is that the golf cart will move forward even if the switch is in a neutral position. To test if a reverse forward switch is faulty, one has to follow the steps that are mentioned below: - Check thoroughly for loose connections. The switch is located on the floor behind the steering wheel. I got the reversing contactor in yesterday by lunch time and had it installed on my Ezgo in about 2 thing is GREAT! Rear Wiring Diagrams for the 36v Club Car.
The paddle of the cart won't work correctly. However, the replacement cost without mechanical cost depends on the quality of the forward-reverse switch you buy and where you buy it. Battery failure can also malfunction the reverse forward switch of your club cart. Furthermore, we will also cover the symptoms and causes of the issues. Some wiring tools and connectors as well as wrenches required. The golf cart forward reverse switch works by reversing the polarity of the DC motor.
Typically, you can expect to charge a 36v battery in about 4 hours. There are a few ways to bypass a solenoid on a golf cart. First, you need to disconnect the battery to avoid additional risk. The first step is to remove the cover from the switch. Easy Installation & Enjoy 10L0L satisfied guarantee, any question, freely contact us, we have a professional team to service for you.
You could use a 24 volt battery and convert the battery to a 12 volt battery using a 12 volt DC-to-DC converter. First, however, knowing the actual causes will give you a lot of ease in fixing the issues. If they aren't fastened properly, they may tend to vibrate as the Golf Cart moves and leads to damage or overheat of the forward-reverse switch. Golf Cart Forward and Reverse Switch Direction Selector Tutorial – Hot Spots. This diagram includes the light switches and the fuses. Super Duty SW202 for use with 400 amps & up with big tires, rear seats, etc. If it not works, then you need to replace the forward-reverse switch. DC182 fits stock Ezgo F&R bracket and cables. Understand we cannot offer telephone support and in some cases professional professional installation may be the best answer. The wiring diagram shows the following: - Light Switch. However, on average, you have to spend $80-$200 to replace the reverse forward switch of your club cart. If you would help deciding which contactor you need email.
In addition, if you find problems with these components, you need to repair or replace them first. Thanks for a great product and great service! Golf cart accessories. Installation i s not Rocket Science but it is not a beginner's project either. Read the difficulty level ratings BEFORE ordering.